Blocking Success, Lessons Learned

I have dozens of things to write about from my Hattin’ Around adventures. Blocks, feather dyeing, new shops and vintage hats.

This post is about my vintage Bowler Block from Victoria Grant. My repair efforts were a total success! See what repairs I made in a previous post, New Old Bowler Block Repair.  I am completely in love with this new block. I sprained my left thumb and got minor steam burns on my hands trying to block with it and it took me three tries to get it done satisfactorily, but isn’t she pretty.

Successfully blocked on new old repaired bowler
Successfully blocked on repaired vintage bowler hat block.

Tips curtesy of the Bowler Block

  • Wood glue and filler really does work to repair a block. It held surprisingly well.
  • Cover the block in two pieces of plastic. One for the gully between the crown and the brim and another to cover the hole thing, then cut the gully open. This is important to protect the block from the moisture and stiffener as well as protecting the felt from discoloration.
Stain on white felt from block
Stain on white felt from gap in plastic covering the block. Luckily it was on the edge and cut off.
    • Make sure a wool felt is really wet before blocking. I first tried just a good steam, but the felt that I had previously stiffened was not flexible enough. Then I gave it a good soaking, wrapped it in a tea towel put the bundle in a plastic bag and put the bag in the refrigerator for several days. Then steamed the felt until dripping and blocked it. It still was not easy, but it was do able.
    • Pin down the crown first. I tried doing the overall piece first, pinning under the brim, thinking I could then just press the gully into place. It did not work. But pinning the crown first with a piece of torn cloth twisted, pressed  and pinned into the valley worked very well.
      Bowler finally blocked
      Bowler finally blocked
      Blocking pins and rope working together
      Blocking pins and rope working together
      Close up of blocking the gully between crown and brim
      Close up of blocking the gully between crown and brim

      Side view on the block
      Side view on the block
    • Caution: rust risk between white felt and metal pins. Pins these days are not what they use to be and my first attempt left me with a few rust marks. Use fresh pins and set the felt to dry immediately after blocking. I do not have a drying cupboard, so I used the oven on its lowest setting, turning it on & off with the convection setting on to circulate the air. The oven door left open a bit to release moisture and not get too hot. Whew! no rust. The rusty pin hole on the excess felt from my 1st attempt was cut off. No one will every know.
Off the block and looking great
Off the block and looking great. The hat got mangled while removing it from the block, but went right back into shape.
Example of clean vs. rusty pin hole
Example of clean vs. rusty pin hole
    • Brushing makes a difference.  Brush the felt and scrape a pin over the pin holes to rough up the felt fibers. It is beautiful and I haven’t even trimmed my new bowler hat yet.
The felt was pretty beat up, but recovered with a good brushing.
The felt was pretty beat up, but recovered with a good brushing.
Pin holes in felt.
Pin holes in felt.
I used a pin to rough up wool fibers and scrape away the pin holes.
I used a pin to rough up wool fibers and scrape away the pin holes.

Points 2, 3, 4, 5, & 6 were all bits I learned with advice from Edwina Ibbotson’s Hat Class on Monday nights.

Now for the trimming.

 

New Old Bowler Hat Block Repair

I acquired an vintage hat block this week at Victoria Grant‘s millinery supply sale. She was having a bit of a clear out.

image2 I spotted a lovely old hat block, a modified bowler and I was hooked. However there was tape along the front. I ran my finger over the edge, to see if I could feel any chips. The outside edge felt sound, so I decided to take a chance. All the way home I was envisioning hats I could make with this new block.

However once I got it home and took the tape off, I realized just what bad shape it was in. A chunk of the front brim fell off. Not only that but there was a hole clear through at the transition point between the crown and the brim where the wood was fairly thin. It had obviously been used extensively.

image1

I looked online for some repair tips and was encouraged by Judith M.’s repairing vintage blocks blog post.

I made a 1 minute movie of the process. See show notes below.

I started by dusting the piece off and removing the loose fragments of wood. Then I glued the large piece on with Evo-Stik Wood Adhesive. I held it in place until the glue set.image4

image3

Once the glue dried I used Ronseal Multipurpose Wood Filler to fill the hole. Several smaller layers is better than one really thick globby one.

image5

The wood filler did not expand, I just managed to push it through the hole, and finally just figured I would sand off the excess.

image6

Here are my supplies.

image7

This is after the second layer of wood filler. But before the first rough sanding. The wood was so pin marked and splintery that I decided that the filler may help give it some support as well as smooth out the rough wood surface.

image8

Then I sanded took a break, and sanded some more.

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It looks dramatically better. It is not perfect, but I am hoping that it will at least be useful.

image1

At least there is no longer a hole and the broken piece is attached.

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I have never tried to repair a hat block before. At least nothing beyond, wiping them down and putting on a bit of oil for the wood. I am pleased with the results and since I just finished the repairs a couple hours ago, I will let it set a bit longer before putting it to work.

Have you ever repaired a vintage hat block? What tools and materials did you use and was it successful?

And remember, interesting people wear hats.

50 Hats that Changed the World – Book Review – HA3

50 Hats That Changed The World
by Design Museum, published in 2011

HA3 50 Hats

HA3 – 50 Hats is 10:41 in length, scroll down to see some text and images that go with this podcast.

I really enjoyed this book. It was a great combination of lovely pictures and short paragraphs packed with information. The writing is accessible but also requires a bit of a stretch for my vocabulary.

Hats have three possible purposes, protection, symbolic and aesthetic. I like how the books finds a balance between these three factors. It highlights how a hat is often meshed with the wearers identity. This may be on of the reasons for the decline in hat wearing after WWII combined with a general trend toward informality. I don’t know if Philip Treacy, Stephen Jones, or Noel Stewart were influential in this book, but they all got a rather prominent shout out early on.

There was an interesting quote from the book, “Everything around us is designed.” This quote seems appropriated as the book is written by the “Design” Museum, but personally I think most things more often evolve.

With a broad stroke overview, the book is heavily weighted in the 1900’s by deferring several shapes into the 1900’s, such as the bicorne which was a hat commonly worn by captains and pirates. However the first hat was an impressive crown from 1300’s, but it then skips ahead 400 years to 1789 and Marie Antoinette’s milliner. Nine well known hat shapes were highlighted for the 1800’s and a whooping 32 of the 50 hats were allocated into the 1900’s. Reasonably only 7 hats were saved for 2000’s.
monomakh cap

It must have been a rather daunting task to try to distill the entire history of hats into just 50 and also how to order them to be relevant and interesting. In general I think the book is fantastic, but bringing some of the older hat styles into the current times is misleading, such as the tweed flat cap has been around for 400+ years but doesn’t get a mention until the year 2000.

Areas that I really did like were the discussion about the Bowler, introduced in 1848. I was particularly thrilled to learn it was originally made by James Lock & Co.. It was commissioned by Edward Coke for his gamekeepers to protect their heads from low branches and was designed by Thomas and William Bowler. This was exciting for me because for London Hat Week in 2014, I went on a tour of James Lock and Co. on St. James Street in London. If you get a chance, it is a lovely store. The people were delightful and the hats and history are unmatched. The ladies hats are upstairs and designed by Sylvia Fletcher. I’ve not met Ms. Fletcher but one of the ladies that works there, Claire Strickland, is a really talented milliner. I met her last year at London Hat Week. Take a look at some of her amazing creativity at http://www.clairestrickland.com.

bowlers I love

There is a lot of history involved with the bowler, which is called a Derby in the USA. One element I learned about while in college, which is hat the Bolivian women wear a bowler as part of their traditional clothes.
bolivian bowler

The Balaclava was a term I’d heard, but it was nice to see a picture and be able to see the spelling for the hat that I’d always referred to as a ski mask. Luckily my ski gear is all over the house right now, so I was able to do a “selfie” of my balaclava.

balaclava
Ready for the slopes?!

 

The Victorian Bonnet is fascinating with a huge amount of variation in shape, style and trimming. It was validating that it was mentioned as I’ve been working on making a strip straw Victorian bonnet for several weeks now. It is slow going, but I hope to have photos for the blog soon.
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victorian bonnet 2

I didn’t like the mesh floppy hat by Maria Blaisse for Issey Miyake. I thought is was just a piece of sinamay that was tied with a string on a wooden head. The only redeeming element of this entry was that this may have represented the introduction of sinamay as a new material in the millinery world. Sinamay was introduced to Australia in 1990, so perhaps the 1987 introduction of the “Mesh Floppy Hat” was a big deal based off materials no necessarily its design. Sinamay is a straw type fibre from the Abaca tree, a member the banana palm family and it is pervasive in the world of millinery.

One of the great things about this books was that I learned about people I’d never heard of, such as Alice O’Reilly, who was the milliner for Cecil Beaton, who designed the hats for Audrey Hepburn in My Fair Lady.
My Fair Lady - Alice OReilly Milliner

And Lindy Hemmings who designed the large black hat, worn by Andie McDowell in Four Weddings and a Funeral. That wide brimmed hat was made by Herald and Heart in London, here is a short video about this famous hat.

4weddings black hat

In addition to learning about new people, I also learned more about people that I have heard of such as Philip Sommerville. The Millinery community was saddened last November (2014) with the passing of Philip Sommerville. I knew he was a very well accomplished milliner and that many current London based milliners apprenticed with him, but I didn’t know he’d made hats for Diana, Princess of Wales. All of this made me excited all over again with a new (to me) hat block that was from Philip Sommerville’s collection at one time. I have a beautiful beret that is 1/2 done, waiting for the trimming, that I made from his old block.

I adored the second to last hat. I was Aretha Franklin’s grey felt, that she wore for the inauguration of Barack Obama. It was lovely, but I am not sure it qualifies as one of the 50 Hats that Changed the World. But it certainly was a momentous day for many people as the US inaugurated it’s first black president.

Aretha-Franklin-at-Barack-001

Noel Stewart finishes off the hat line up, but it is his quote that caught my attention, “People often draw parallels with sculpture and fashion, but in the case of millinery, it’s a genuine love match.” I like it.

I borrowed my book from the library, but I wish I’d bought it as an easy reference.
http://designmuseumshop.com/products/fifty-hats-that-changed-the-world
50_Hats_That_Changed_The_World

This post was originally planned to be posted in conjunction with the movie release of 50 Shades of Grey, as I thought the similarity between the 50 shades and the 50 hats was funny. However our family had a last minute opportunity to go skiing in the French Alps for a few days, and I’ll admit that I dropped everything to dust off the ski gear for a chance for a skiing adventure. Thus it is a week later than planned.

The book was better than I expected. It was interesting and informative with plenty of eye candy.

Three new words for me.

“Leitmotif of the queens style” – recurring musical idea which is associated with a particular idea, character or place.

“the classic Ska uniform” – music genre that originated in Jamaica in the late 1950’s.

“Vivienne Westwood’s elective oevure” – the body of work of a painter, composer, or author.

Iconic Heads by House of Flora by Neil Moodie, 2003. I am pretty sure I saw this piece in the Museum of Decorative Arts

iconicheads